Industry case

Industry case

Applications

Automotive industry

Release time:

2025-02-28

Automotive industry

I. Project Overview
This project is a warehousing intelligence upgrade project for a certain automobile manufacturing enterprise, aiming to solve problems such as low space utilization rate (only 16.7%), low manual delivery efficiency (personnel walking time accounts for 61%), and safety hazards in the traditional warehousing model. By introducing an automated three-dimensional warehouse system, the automated storage and flow of tooling plates and end effectors are realized. The specific facilities are as follows:
- Plate racking: The rack is 37.37m long, 11.97m high, and 7.5m wide, with a total of 206 storage locations.
- End effector racking: The rack is 22.7m long, 7.5m wide, and 16.95m high, with a total of 240 storage locations.
Equipped with hydraulic lifting platforms and AGV unmanned handling equipment to achieve uninterrupted operation, and intelligent anti-collision devices, automatic fire extinguishing systems, and video monitoring are set.

II. Key Technologies
- Intelligent equipment integration: Lifting platform cars, stacker cranes, and AGVs work together.
- Flexible logistics system: Supports mixed storage of multiple Specification pallets (rack load-bearing 2T-6T).
- Digital twin management: Real-time monitoring of inventory through WMS+WCS system, precise tracking of material location, and seamless docking with MES system.
- Space optimization: Using high-bay racking and double-deep storage technology, the space utilization rate is increased to 90% (5-7 times that of traditional flat warehouses).
- Environmental adaptability: Equipped with temperature and humidity monitoring and dust and moisture-proof design to ensure the safe storage of precision components (such as automotive electronic components).

III. Economic Benefits
 - Labor costs: Reduce delivery personnel by 10-15 people, saving about 1.6 million yuan per year; a certain enterprise reduced 50 people through automation, saving 2.35-3.2 million yuan.
   - Equipment maintenance: Reduce the procurement and maintenance costs of traditional forklifts and other equipment, and reduce warehousing costs by 1 million yuan through high-bay racking.
- Operation speed: Inbound efficiency increased by 33%-80%, loading capacity reached 250 tons/hour, and logistics cycle shortened by nearly 2 times.
- Safety and sustainable development: Unmanned operation eliminates the risk of human-machine interaction, and a certain enterprise has achieved zero major safety accidents.

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